June 2010
Home Up Chassis Plans Dec2008 Mar2009 April 2009 May 2009 June 2009 doors Sept 2009 Dec 2009 Motor and Tranny mouts June 2010 Bed Whats Next?

 

With the motor in place I am now able to remount the cab and begin the final bodywork and fab up the Tranny tunnel.

First step: Measure and shear off a piece of 18 Gauge steel:

Then layout the panel. The misshapen "lump" image was a guess based upon placing the panel on the truck floor and doing a hand drawing. I then drew the matching sided form using a grid.

This is my makeshift  "stump" for doing the metal shaping.

Hammer and fit and hammer and fit and..

 

After a couple of fittings I decided to make a brace that will double as a form for the ends of the tunnel. First step is to make a piece of 1"x1" angle out of 18 gauge.

Then shrink/stretch to shape. It turned out the wonderful 90 degree bend was too much.

and Fit and shrink and stretch and fit and...

This process showed me that I needed more shape in the end of the tunnel. So....

More hammering...fitting...hammering...damn my arm is tired. The first casualty:

To the bench for a substitute:

and hammer and fit and hammer and fit and... Do you sense a theme yet?????

This shows the expanded work area as disclosed by my template/brace.

Getting CLOSER!!!!

Before I cut the bottom off the radiator support, I welded in these two bars to maintain the correct distance between the fenders.

The chassis is 1.5"  too long or the cab is too far forward. I will have to move the rear fenders and the running boards back to re-center the wheels.